Know everything about the fixed gap magnetic coupling and its advantages
In a majority of the designs of much
industrial equipment, moving parts are generally connected mechanically to one
another. But for a majority of torque-transfer applications, it is always an
ideal condition if the two shafts do not meet physically. This proves to be specifically
true in wet, high-pressure, or other rough working environments. Magnetic
coupling usually provides an invaluable alternative since it
transfers the torque through a magnetic field rather than physical contact.
The most widely used magnetic
core material is divided in usually two parts. One of them is a ferromagnetic
metal such as iron and the other one is a ferrimagnetic compound such as
ferrites. The greater permeability to the surrounding air relatively generally
causes the magnetic field lines to be reduced to the magnetic core itself.
For example, Ceramic ferrite magnets
are usually made by mixing greater proportions of iron oxide blended with fewer
proportions of one or more extra metallic elements like barium, manganese,
nickel, and zinc.
Magnetic actuator generally uses magnetic effects to create such
forces which affect the motion of some part in the actuator. They can easily
provide vital advantages specifically in areas where people need to replace ingredients
and systems at a dangerously high rate or shut down production lines for maintenance
and reliability issues on regular basis.
Fixed gap magnetic couplings
There are a lot of advantages of using
fixed gap magnetic couplings in comparison with the standard dry flexible metal
shim pack couplings or lubricated gear-type couplings. These advantages are:
·
These magnetic couplings never get exhausted
such as flexible metal couplings like shim pack type so there is no low chance
that they fail due to misalignment stresses. In addition to this, they cannot
fail also due to lack of maintenance.
·
Fixed gap magnetic couplings are not able to aggravate
the shafts and usually cause shaft fatigue failures.
·
No rigor alignment of a driver with laser is needed.
·
It usually mitigates abrupt high torque start-up
shock to pump mechanical seals as a matter of the fact that induction motors
can generate twice the torque. This generally enables a smooth startup of pumps
after torsional shock hence extending M-Seal life.
·
While there is a minimum loss of energy due to
the slip which usually occurs in some magnetic couplings.
·
Usually no lubrication is needed and zero
maintenance is required.
·
In fixed gap magnetic coupling, no parts are
subject to tiredness under normal installation
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